Shengda Ceramic provide all kinds of zirconia ceramic part. Also can supply the mirror surface treatment to meet the sealing requirements of bearings, etc. Any dimension requirement, please contact us.
Product Introduction
Key Technical Specifications
✅ Material Grade: 3Y-TZP (94% ZrO₂ + 5.2% Y₂O₃) – Highest fracture toughness
✅ Density: ≥6.05 g/cm³ – Near-theoretical sintering
✅ Flexural Strength: 1,200–1,500 MPa – 2× stronger than alumina
✅ Hardness: 1,200 HV (Vickers) – Wear-resistant surface
✅ Thermal Stability: Up to 800°C continuous use (1,200°C intermittent)
✅ CTE (25–500°C): 10.5×10⁻⁶/K – Matches many metals for hybrid assemblies
✅ Electrical Insulation: >10¹² Ω·cm – Ideal for electronics
✅ Custom Sizes: 10×10mm to 300×300mm (±0.1mm precision)
Industry Applications
1. Medical & Dental Implants
Surgical guide blocks & dental abutments (biocompatible, ASTM F1873 compliant)
2. Industrial Wear Components
Pump seals, bearing races – Outlasts tungsten carbide in slurry environments
3. Semiconductor & Electronics
Plasma-resistant chamber liners – Zero particle contamination in etching tools
4. Automotive Sensors
Oxygen sensor substrates – Thermal shock-resistant λ-probe cores
5. Precision Machinery
Laser cutting nozzles – Withstand abrasive particle erosion
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Why Choose Zirconia Blocks?
✔ Superior Toughness – 6–8 MPa·m¹/² fracture toughness (vs. 3–4 for alumina)
✔ Metal-Matching CTE – Enables thermal cycling stability in bonded assemblies
✔ Custom Fabrication – CNC/Laser machining to ±0.01mm tolerances
✔ Surface Finishes – Polished (Ra <0.05µm) or as-sintered (Ra 0.2µm)
Ceramic Properties
Properties | Units | Cordierite Ceramic | Mullite Ceramic | 95%Alumina Ceramic | 99%Alumina Ceramic | 99.5%Alumina Ceramic | 99.7%Alumina Ceramic | Silicon Nitride | Zirconia Ceramic |
Colour | Yellow | White | White | Light yellow | Light yellow | Light yellow | Black | White | |
Density | g/cm3 | 1.9 | 2.6 | 3.6 | 3.8 | 3.8 | 3.9 | 3.2 | 6 |
Flexural Strength | Mpa | 30 | 120 | 300 | 350 | 375 | 375 | 800 | 1100 |
Compressive Strength | MPa | 350 | 500 | 2500 | 2800 | 2800 | 2554 | 2600 | 3000 |
Modulus of Elasicity(20℃) | Gpa | 40 | 100 | 300 | 350 | 350 | 357 | 290 | 320 |
Max Use Temperature | °C | 1200 | 1300 | 1400 | 1500 | 1500 | 1760 | 1300 | 1050 |
Thermal Condutivity | W(m.K) | 1.3-1.8 | 2~6 | 20 | 30 | 30 | 33-38 | 25 | 3 |
Thermal Expansion Cofficient | 10-6/°C | 2.5-3 | 2.5-3 | 7.5 | 8 | 8.2 | 8.2 | 3 | 10 |
Thermal Shock Resistance | △T℃ | 300 | 150 | 140 | 150 | 200 | 223 | 600 | 250 |
Dielectric Strength | KV/mm | - | - | 15 | 18 | 18 | 23.4 | 14 | 15 |
Dielectric Constant | Er | 8 | 8 | 9 | 9.2 | 9.2 | 9.84 | 9 | 26 |
Production process
1. Grind and crush the raw materials to be slurry or powder
2. se-different method to making the slurry or powder into semi-finished products
3. Put the semi-finished products into the kiln for dewaxing and sintering;
4. After forming and sintering, Ceramic Sleeves products can also be processed by subsequent CNC precision machining according to the drawing requirements. Then Q/C test.
5. Finally package Ceramic Sleeves by bubble paper or cartons and place it on tray for delivery
Certifications
Our customers
Packaging and shipping
Transport
FAQ:
Q: Do you have the products in stock?
A: Some standard produce have in stock, such as ceramic band heater insulator; bobbin heater insulator and ceramic connector. But it needs to check according to your requirement.
Q: How do you pack the goods?
A: Our standard packaging is carton, we can customize it as per your requirement as well.
Q: How many days do you finish the sample?
A: Usually 15 business days (Including 8days for making furnaces and 7days for producing samples)
Request A Quote Today
Whether is a product enquiry or technical help, please send messager here, our team will respond within 8 hours.
Subject : Custom High Strength Zirconia Ceramic Block OEM Supply
If you have any questions or need help, feel free to contact with our team.
Phone
+86 183 5248 9056
Location
Qianluo Village, Dingshu Town, Yixing City, Jiangsu Province, China
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