Customized Porous Insulating Mullite Honeycomb Ceramic Monolith for High Temperature Application

﹡Product Overview

Our mullite honeycomb ceramic monoliths represent a breakthrough in high-temperature insulation technology, combining exceptional thermal stability, low thermal conductivity, and structural integrity for applications up to 1600°C (2912°F). These engineered ceramic structures feature a unique porous honeycomb design that delivers superior performance in thermal management, catalytic support, and filtration systems.

﹡Key Advantages of Our Mullite Honeycomb Ceramics

✔ Ultra-High Temperature Resistance - Stable up to 1600°C continuous operation

✔ Low Thermal Conductivity - 0.8-1.2 W/(m·K) for superior insulation

✔ Controlled Porosity - 40-65% open porosity with customizable cell density

✔ Excellent Thermal Shock Resistance - Withstands rapid temperature cycling

✔ Chemical Inertness - Resists acids, alkalis, and corrosive atmospheres

✔ Structural Stability - Maintains shape and strength at extreme temperatures

﹡Industry Applications

1. Thermal Processing & Furnace Systems

High-efficiency kiln furniture for ceramic sintering

Heat recuperator cores in industrial furnaces

Thermal barrier components for glass manufacturing

2. Environmental & Emission Control

Catalyst substrates for SCR systems

Particulate filters in waste incineration

Gas purification matrices for chemical plants

3. Energy & Power Generation

Combustion chamber liners in gas turbines

Heat exchangers for concentrated solar power

Thermal insulation in nuclear applications

4. Chemical & Petrochemical Processing

Reactor internals for catalytic reforming

High-temp filtration in syngas production

Support structures for steam methane reforming

5. Aerospace & Defense

Thermal protection systems for re-entry vehicles

Insulation components in rocket engines

High-temp radomes for hypersonic vehicles

﹡Competitive Advantages

✅ Material Expertise - Proprietary formulations for optimal performance

✅ Advanced Manufacturing - Iso-static pressing for uniform structures

✅ Application Engineering - Solutions tailored to your thermal challenges

✅ Quality Assurance - Rigorous testing for every production batch

✅ Global Support - Technical assistance from design to installation

﹡Production process

1. Grind and crush the raw materials to be slurry or powder

2. se-different method to making the slurry or powder into semi-finished products

3. Put the semi-finished products into the kiln for dewaxing and sintering;

4. After forming and sintering, Ceramic Sleeves products can also be processed by subsequent CNC precision machining according to the drawing requirements. Then Q/C test.

5. Finally package Ceramic Sleeves by bubble paper or cartons and place it on tray for delivery

﹡Certifications

﹡Company

Yixing Shengda Refractory Ceramic Co, Ltd. was established in Yixing City, China in 1995, witha production area of over 10,000m2. lt is an enterprise specializing in the production of aluminaceramic,zirconia ceramic,slicon nitride, silicon carbide and other precision ceramic products. 

And we also produce ceramic band heaters, ceramic terminal block, cordierite and mullite ceramic parts an other ceramic products.

﹡Ceramic Properties